Specialist Machinist and Process Developer - Cape Town
Job Description
SPECIALIST MACHINIST and PROCESS DEVELOPER
Leader in the field of precision mechanical manufacturing seeks a Specialist Machinist and Process Developer at their premises near Cape Town
For the position you would be required to have:
Matric (Grade 12) or equivalent.
Trade Tested Tool Jig and Die Maker.
Proficient in English and Afrikaans
10+ years of experience in a manufacturing environment with a focus on CNC machining and process development.
Proficient in 4th-axis machining and mill-turning operations.
Experience with CAM and CAD software (e.g., Mastercam, SolidWorks, or similar).
Familiarity with industrial manufacturing methods and quality standards.
Knowledge of inspection methods, including:
CMM Machines: Programming and operating for precise inspection and measurement.
Inspection Tools:
Height Gauges
Shadow Graphs
Verniers
Micrometers
Bore Micrometers
Dial Indicators
Thread Gauges
Pin Gauges
Experience working with a diverse range of materials, including:
Metals: Aluminium, Stainless Steel, Mild Steel, Heat-Treatable Steel, Brass, Titanium.
Polymers: Proficiency in machining and processing various types of polymers.
Main Responsibilities (but not limited to these only)
Machining and Programming
Operate and program CNC milling and turning machines using Fanuc controls.
Work with advanced CNC systems, including 4th-axis machining and mill-turning operations.
Program and operate CMM machines to ensure precise measurement and inspection of components.
Process Development
Design efficient manufacturing processes that enhance productivity while minimising waste.
Create detailed manufacturing drawings using CAD/CAM software.
Develop jigs, fixtures, and tooling to streamline machining and assembly processes.
Apply compensations for plating and other finishing processes to meet final part specifications.
Implement industrialised manufacturing methods to improve consistency and reduce lead times.
Quality Assurance
Self-qualify parts to ensure compliance with specifications and customer drawings.
Maintain adherence to quality standards, addressing non-conformance issues promptly.
Training and Leadership
Provide mentorship and training to junior machinists and team members.
Serve as a resource for problem-solving and knowledge-sharing within the team.
KNOWLEDGE:
CNC Machining Fundamentals:
Understanding CNC principles including machine operation types (milling, turning, drilling) along with familiarity with machine components (controllers, motors, cutting tools).
Programming Skills:
Proficiency in programming CNC machines using G-code/M-code; knowledge of CAM software for converting CAD designs into machine-readable instructions.
Material Properties:
Awareness of various materials used in CNC machining (metals, plastics) along with their machinability characteristics for appropriate application selection.
Manufacturing Process Optimisation:
Ability to develop/refine processes for enhanced efficiency while reducing waste; designing jigs/fixtures/tooling for better practices.
Quality Control:
Knowledge of quality assurance practices ensuring machined parts meet specifications; includes self-qualifying parts using inspection techniques.
Troubleshooting Skills:
Capability to quickly identify/resolve machining issues; requires strong analytical skills for effective problem assessment.
Innovative Thinking:
Creative approach towards developing/improving processes for productivity/quality enhancements within manufacturing.
Training Abilities:
Skills in mentoring/training junior machinists; fostering a collaborative environment encouraging knowledge sharing.
Trainer & Leader:
Excellent communication skills for effective training/mentoring of team members.
