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GCC Engineering Manager


Job Title: GCC Engineering Manager
Description
GCC Engineering Manager - Durban *** GCC Engineering Manager - FMCG *** Top FMCG Manufacturing firm seeks GCC Engineering Manager. To ensure the efficient performance, safe operation and reliability of the plant. Non-Negotiables (We will check): * BEE: Open to all Races. Age Cap: Under 52 * Government Certificate of Competency - Factories * Deep Expertise on Predictive Maintenance Practices * Expert in Mechanical Maintenance * Expert in Capital Projects * Expert in Utilities * Team Player * Take Accountability Person * 5 years Setting up Maintenance Best Practice - Predictive, Preventative, Corrective * 10 years Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention * 5 years Plant Enhancement & Capital Projects * 5 years Utilities Maintenance - Particularly HP Boilers & Power Generation What the person must be able to do: This role is in the FMCG Manufacturing sector. All duties would take place in this context. * Leadership * Provide Thought Leadership to the Maintenance Team * Coach and Develop Team * Performance Management of Team * Hands-on Guidance with Complex Mechanical Faults * Gain the support and supervisory technicians * Upskill the maintenance and utility teams * Safety & Legal Compliance * Ensure OHAS Act legal compliance regarding inspections and tests (Boilers, Pressure Vessels, etc...) * Ensure compliance within fire hazardous zones * Drive existing safety initiatives * Continuous Improvement of existing safety initiatives and ISO requirements * Incident prevention - rather than cure * GMR 2.1 Appointee * Maintenance * Maximise plant uptime and OEE * Develop Long term strategy for asset management and power generation * Optimize energy efficiency and power utilization (steam, electricity, water, air, etc ) * Implement RCM, TPM, CBM and Related Practices * Implement Maintenance Tracking System like Pragma or Equivalent * Capital Projects - Plant Upgrades * Identitify opportunities for improvement * Annual capital budget, inputs, justification and presentation * Detailed project and MOC (management of change) costing * Manage Projects and Implementation * Manage Project Costing and Budgets * Utilities * Drive sustainability initiatives * In particular focus on savings in water, steam and electricity savings * Maintenance of Turbine Power Generation Plant & HP Boilers * Financial * Annual factory maintenance, major repair and shutdown budget inputs and presentation. * Create Maintenance Budgets * Ensure Adherence to Budget * Focus on monthly high cost report and variances * Cost savings * Engineering Spares and Consumables * Manage Engineering Stores * Continually update critical spares list * Ensure suppliers have adequate consignment stock * Benchmarking * International benchmarking against similar operations in the group Key Job Deliverables: * Become an expert on New and Existing Equipment * Determine best way to Maintain Equipment * Develop Predictive Maintenance Best Practice Background work experience: * 5 years Setting up Maintenance Best Practice - Predictive, Preventative, Corrective * 10 years Hands-On Mechanical Diagnostics, Repair and Recurrence Prevention * 5 years Plant Enhancement & Capital Projects * 5 years Utilities Maintenance - Particularly HP Boilers & Power Generation * Mechanical Engineering (S4, BTech or BSc) * Deep Expertise on Predictive Maintenance Practices * Setting up an RCM, TPM and CBM based maintenance system. Including software like Pragma or equivalent. * Putting on overalls and assisting team with complex and tricky mechanical faults * Identifying opportunities for plant improvement and putting in place projects to achieve those improvements * Microsoft Office with Intermediate Excel * Must understand how to maintain the following equipment: * Plant Equipment * Drying plants - Rotary drum * Milling - Hammer mills * Dust extraction systems - Maintenance & Optimisation * Maize Silos * Bucket Elevators * Chain Conveyors * Pneumatic transport systems * Fans * Compressors * Pressure Vessels * Pipes * Pumps and fluid handling systems * Distillation Columns * Evaporators - Falling Film * Heat Exchangers * DCS and PLC control systems * Utilities * Back Pressure Steam Turbines (Electricity Generation) * Gas Fired High Pressure Boilers * Steam reticulation and pressure reducing stations * High Voltage Electrical - Reticulation switchgear and transformers * Electrical synchronisation and protection equipment * Generators - knowledge and maintenance * Utilities Usage i.e. Water Systems, Steam Systems, Electricity Systems Adv: Knowledge of Harzardous Areas Compliance Requirements Adv: FMCG Engineering Management Experience Personality Summary: * High Driver - Ambitious, Results Orientated Go-getter. Self-Starter. Makes things happen. * High Analytical - Strong with problem solving, analysis, metrics, data and fact based decision making. * Moderate Expressive - People person, charming, persuasive. * Initiative, creativity with strong technical skills * Effective communicator with own teams and other departments Benefits of this Role: * Independent work culture * Industry leader * You can make your mark here Reports to: Plant Manager Location: Durban North Salary: Market Related. In the Range of R1.2Mil to R1.6Mil per annum. Highly exceptional more senior candidates may be considered. Type: Permanent Start: ASAP Reference: j624 Jobs like this don't come around that often, so make sure you apply now.
Details
Job Ref: GCC Engineering Manager
Hours:
Location: Durban North, South Africa
Working Term: Permanent
Salary: R 1.2Mil to 1.6Mil per annum
Application Deadline: 23/09/2019
 

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